Bead wire winding machine

This is a production line of bead ring using in tire factory, suitable for bead winding with rectangular or square cross section structure.
Product features,
This tire bead winding and extrusion line is designed with sophisticated winder making high-precision beads. Produced bead perimeter tolerance ≤±1mm.
The pre-bending device is equipped with orientation wheel and angle wheel, which enables the wire get spatial pre-bending.
The full line is controlled by PLC, and it can achieve full automatic operation greatly reducing labor intensity. Single operator can control the whole line.
Memory allows multiple bead recipes to be stored.
High quality beads can be produced for your free worries.

Technical Specifications of Tire bead winding and extrusion line | ||||||
Lawn& Garden Tire | Semi-steel Tire | OTR Tire | Huge OTR Tire | |||
Bead Dia. range | 4''-10'' | 12''-20'' | 20''-40'' | 26''-56'' | ||
Bead inner perimeter tolerance | ±0.35mm | ±0.35mm | ±0.5mm | ±0.5mm | ||
Bead thickness tolerance | ±0.5mm | ±0.5mm | ±0.8mm | ±0.8mm | ||
Bead overlap length | 100±10mm | 100±10mm | 300±10mm | 300±10mm | ||
Bead overlap length accuracy | ±2mm | ±2mm | ±2mm | ±2mm | ||
Bead Dia. | ~0.96mm | ~0.96mm | ~1.55mm | ~1.55mm | ||
Steel wire let off working station | 8-24 working stations | 8-24 working stations | 8-24 working stations | 8-24 working stations | ||
Extruder model | 65/90 | 65/90 | 65/90 | 65/90 | ||
Extruder power | 11Kw/30Kw | 11Kw/30Kw | 11Kw/30Kw | 11Kw/30Kw | ||
Screw L/D | 1: 12/1: 14 | 1: 12/1: 14 | 1: 12/1: 14 | 1: 12/1: 14 | ||
Wire storing length | 30m | 30m | 30m | 30m | ||
Winding linear speed (Max.) | 60m/min | 80m/min | 80m/min | 80m/min | ||
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